Click image to view original image
Corn syrup production machine
The old technology of liquid corn syrup production machine is using the corn starch as material, the newest technology of liquid corn syrup production equipment can use the corn as raw material,no need convert starch firstly, then been corn syrup, can be took of syrup from corns or maize.
Below is process of liquid corn syrup production machine, and contains all the liquid corn syrup production equipment during the liquid corn syrup production equipment:
1. Maize/Corn flour making section during the liquid corn syrup production machine:
(1) Maize selection
(2) Remove Germ
(3) Corn/maize flour making
2. Continuous spray liquefaction section during the liquid corn syrup production machine
(1) Mixing slurry: Add thermostable amylase and water to flour, and mix them in mixing slurry tank
(2) Spray liquefaction: Heating all tanks by steam, then start Liquid ejectors and pumps. Delivery material continuously and evenly, and control flow by production capacity.
Flash evaporate material in Laminar flow tank, and keep temperature. Observe liquefaction effect.
(3) High temperature treatment: Send passed material to the second Liquid ejector, and keep temperature.
(4) Carry slurry to buffer tank by pump.
3. Filtration section during the liquid corn syrup production machine
(1) Filter protein and slag by Plate-and-frame filter press machine.
(2) Carry away protein and slag by Bottom slot for Plate-and-frame filter press machine.
(3) Syrup inflow buffer tanks, then be sent to next step by pump.
4. Saccharification section during the liquid corn syrup production equipment
Cooling syrup by Heat-exchanger, then send them to Saccharification tank (mixer and coil pipe are set in Saccharification tank. ) by Pumps., then add glucoamylase.
5.Decolorization during the liquid corn syrup production equipment
Carry passed syrup into Decolorization tanks(mixer and coil pipe are set in Saccharification tank.) by pump. Decolor by Activated carbon
6. Filtration section during the liquid corn syrup production machine:
(1) Filter protein and Activated carbon by Plate-and-frame filter press machine.
(2) Carry away protein by Bottom slot for Plate-and-frame filter press machine
(3) Unclean syrup is sent to big buffer tanks by pump.
(4) Carry clean syrup into buffer tanks.
7. Ion exchange section during the liquid corn syrup production machine
(1) Carry syrup into Ion exchange columns. Resin clean syrup in Ion exchange columns. Then carry clean syrup into buffer tanks.
(2) When Resin loses effect, stop carry syrup into Ion exchange columns, and change another Ion exchange column for work.
(3) Recover Resin: Using heat water to bush resin, then use acid fluid, and alkali fluid to bush Ion exchange columns till Resin has function.
8. Evaporation section during the liquid corn syrup production machine
Evaporate syrup by Triple-concentrate of evaporator and Single-concentrate of evaporator. When syrup concentration is OK, shut down steam and stop evaporation. And carry syrup to Final-product storage tanks by Pumps.
9. Final glucose syrup storage
The glucose syrup which reaches the certain density in the evaporation process will be pumped into final product storage tanks for storage. The final product tank can keep the glucose syrup purity before transportation.
Doing company engaged in syrup production line,glucose syrup processing machine,high fructose corn syrup processing machine, we can provide the complete set production line and the turnkey project for you.
Welcome to make an inquiry of our machine by following contacts:
Contact: Ms Elina
Email: sales@doingmachinery.com
Tel: 0086 371 5677 1822
Whatsapp/Phone:0086 135 2661 5783
Website: http://www.syrupmachine.com
