High fructose corn syrup, or HFCS for
short, it is obtained by the isomerization of glucose isomerase by
enzymatic saccharification starch, which is composed of glucose and
fructose. High fructose corn syrup is a kind of product can replace
sucrose, and can be widely used in food and beverage industry,
especially in the beverage industry, high fructose corn syrup flavor and
taste better than sucrose, production cost also lower than sucrose. Its
more and more popular in food and beverage industry, high fructose corn syrup manufacturing process also with better ecnomic benefit.
Following is the easy technical process of high fructose corn syrup by fructose production line:
Mixing-Liquefaction-Decolorization-Filtration-Ion exchange-Isomerism-Purification-Final F42 high fructose corn syrup
Fructose production line process introduction:
Firstly
use full dry method peel corn to extracting germ, except for fat and
protein, process the corn endosperm to low fat corn flour, then get the
requests of raw material to product high fructose corn syrup. The whole
production process in fructose production line not need water, so no
sewage discharge.
Low
fat corn flour is adjusted with the mixing tank to get into
liquefaction process, after high temperature liquefaction, under the
catalysis of amylase, starch-containing slurry is changed to dextrin,
then saccharification enzyme can catalyze the formation of glucose, the
isomeric effect of glucose isomerase to get high fructose corn syrup.
During the high fructose corn syrup manufacturing process,
to get higher sweet high fructose corn syrup, usually separates the
glucose from the mixture and turns it into fructose, which increases the
amount of fructose in the mixture.
Following is the detail introduction of high fructose corn syrup manufacturing process:
1. Corn starch/ flour making machine:
Starch
is the first choice to make corn syrup, better equipped with a corn
starch production line to make corn syrup, if you with a tight budget,
also can use corn flour to make corn syrup, this time just need one corn
flour crushing machine in fructose production line.
2.
Mixing tank: a dedicated mixing tank to mixing certain water with corn
starch/ flour, adjust the PH value, then add enzymes, usually the first
step of how to make corn syrup.
3.
Ejector and tanks used in corn starch/ flour liquefication process: to
make corn syrup, need this liquefaction process, this process used
equipments contain ejector, laminar tank, maintain tank and
neutralization tank. Adjust the liquid PF value to 4.4-4.5 for
preparation the following glycosylated.
4. Plate and frame filter
press machine: to get bright and pure corn syrup, request to make
deprotein and decolor process, this plate and frame filter press machine
is used for these section.
5. Saccharification tank: also a
dedicated tank, used for the liquid saccharification process, when
finished the DE value is 95%-97%.
6. Ion exchange column: this is an important process in fructose production line, ion exchange system function is remove all ions. The ion exchange resin can regeneration.
7. Evaporator: remove the unnessary moisture from corn syrup, get a suitable concentration of corn syrup as your requests.
8.
Corn syrup storage tank: because the corn syrup making capacity usually
large, can't be packing fastly, so we need a special storage tank to
keep the quality of the corn syrup, served for following package and
shippment. Doing Company can design and manufacturer all equipments
requested of fructose production line.
We offer whole set fructose production line,
according to each customer's different industries, different requests,
provide a project team to a personalized design. Doing Machinery owns
high fructose corn syrup manufacturing process design expert, we will
design a set of the most efficient and economical technical solution for
you.
Inquiry: http://services.doinggroup.com.cn/kf.php?mod=client&cid=doingequipment&wid=23
Click here to give you the best price
Contact: Ms Elina
Email: sales@doingmachinery.com
Tel: 0086 371 5677 1822
Whatsapp/Phone:0086 135 2661 5783
View more:
Syrup machine
http://www.starchprojectsolution.com