Production of glucose syrup from starch is used starch as raw material, adopt double-enzyme method to prepare glucose. Nowdays, from starch prepared glucose has been widely substitute the sugar in the industrial production and family cooking. Use enzyme method for the preparation of glucose from starch is feasible and simple process. Its technical process as below:
Following is the glucose syrup production process description:
Part-1 Mixing process: mixing the starch with clean water by the mixing tank, then concentration the liquid to 18Be, adjust PH value to 5.6-6.0. then put into certain enzyme, keeping temperature for particular time to make sure the proceeding of physical reaction between starch and enzyme, this is the first step for glucose syrup production from starch. After this, we can get corn starch milk, which is transparent and sticky, the starch not be precipitated, this phenomenon called gelatinization.
Part-2 Liquefaction process: starch liquid liquefaction process is adopt the liquefaction tank to liquefying the starch reach to a proper viscosity, increase the solubility of starch, make the starch liquid from a viscous semisolid state change to a liquid solution state, its function is to adjust the starch milk concentration, temperature and PH value for preparing glycosylated.
Part-3 Deproteinization process: as its name, this part's function is to remove the protein from starch liquid, mainly adopt plate and frame filter press to complete, Doing Company plate and frame filter cloth is stable, fine pore diameter, best for how to make corn starch syrup, more than 90% of the protein and fat can be completely separated.
Part-4 Saccharification process: pump the liquefied liquid (this time, the solid content is 30%-35%) into saccharification tank, add glucoamylase to make saccharification process, this is the most important section of corn starch syrup made, this section performance decided the final corn starch syrup products quality, better performance, better taste and flavor.
Part-5 Decolorization and decarburization process: also used plate and frame filter press machine, the purpose is to get colorless and transparent corn starch syrup products. Its process working principle is activated carbon adsorption. Next use plate and frame filter again to remove carbon.
Part-6 Ion exchange system: use ion exchange column to remove all ions include calcium and magnesium ions, negative ions and others. After this, we can get pure syrup liquid, the ion exchange resin can be regeneration easily. This ion exchange system also an important part of how to make corn starch syrup.
Part-7 Evaporation & Concentration: this syrup preparation process is to evaporate the excess water content in the corn starch syrup, process the syrup liquid to reach a requests concentration. We own different model evaportor suitable for different syrup concentration requests, you just need to tell us your requests for final syrup, we can suggest you the most suitable evaporator. Of course, we also can make turn-key project of how to make corn starch syrup for you, equipped with advanced syrup equipments.
For your corn syrup production plant construction, we can guarantee:
1.
No pollution water discharging, used dry method to crush corn, this
technology can get a variety of protein content products, which
maximizes the profit of the corn syrup manufacturer, use corn powder to
produce syrup directly, don't need to produce starch firstly.
2. The
dry method is transfer the corn into pure white and transparent syrup
with two enzymes, and one set starch syrup equipment can produce three
kinds of products: fructose corn syrup, glucose syrup, and maltodse
syrup, make your plant production more flexible, high ecnomic benefit.
3.
The corn syrup equipment can be large and small, 3-5tons, 10-20tons,
30-50tons, 50-400tons, all is a complete set of corn syrup production
plant. You can select in the light of your capacity requests, and we can
make product scheme as your requests.
Inquiry: http://services.doinggroup.com.cn/kf.php?mod=client&cid=doingequipment&wid=23
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Welcome to make an inquiry of our machine by following contacts:
Contact: Ms Elina
Email: sales@doingmachinery.com
Tel: 0086 371 5677 1822
Whatsapp/Phone:0086 135 2661 5783
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