PRoduction of glucose syrup from starch machine

1. Starch quality check and transfer:

The starch water contain should be less than 14%, and starch not weird. Next transfer the starch to mixing tank.

2. Glucose syrup mixing and liquefaction section:
Mixing the starch with clean water, make the concentration to 18Be, PH value get to 5.6-6.0. put into the α-enzyme, then deliver the liquid to jet cooker with steam heating temperature 100-108℃ to make liquefied process.

3. Protein in starch liquid filtering process:
The starch liquid is delivery to plate frame filter press machine to remove the protein then the separated proteins can be washed, dried and crushed to packed into the warehouse changed to animal feed. This increase the add-value of your plant.

4. Saccharification section:
This section use the saccharifying tank, adjust the liquid temperature to 60℃, PH value 4.2-4.8, put saccharify enzyme, then keep 36-50 hours.

5. First decoloring section of production of glucose syrup from starch:
Adding activated carbon to the liquid, this part time need 0.5 ~ 1 hour, then send the liquid to plate frame filter press machine for decoloring then can get bright and pure glucose syrup, this time the transmittance of the solutions should more than 75%.

6. First Ion exchange:
When the solutions temperature is decreased about 42℃, then to ion exchange column. The conductivity value of the final liquid is less than 20ppm.

7. Pre-concentration section:
After ion exchange process, pre-concentration the glucose syrup liquid to 45Bx.

8. Second decoloring:
Also use activated carbon to make decoloring for Industrial production of glucose, but this time the transmittance should be 95%.

9. Second ion exchange:
This time should decrease the temperature to 30-35℃, then transfer to ion exchange system, then conductivity of the glucose syrup is more than 95%.

10: Glucose syrup evaporation process:
In this section, evaporator usually used three-effect type.

Production of glucose syrup from starch processed by the double enzymes method which is newest advanced technology. And syrup is the main starch deep processing product. Doing company supply complete set of equipments make production of glucose syrup from starch. Also technology support and transfer.

In recent years, Cargill, ADM, CPI, etc., these famous large scale Industrial production of glucose has come to our side, also more large production company start starch syrup production and sale, but starch syrup is still in short supply. On the other hand, international sugar inventory has declined, the rise in international oil prices has led countries like Brazil to increase the amount of sugar cane used to produce fuel alcohol. The development of the starch syrup production industry is facing a large opportunities, and it is expected that the starch syrup production industry will flourish in the next 10 years.

Inquiry: http://services.doinggroup.com.cn/kf.php?mod=client&cid=doingequipment&wid=23

Welcome to make an inquiry of our machine by following contacts:
Contact: Ms Elina
Email: sales@doingmachinery.com
Tel: 0086 371 5677 1822
Whatsapp/Phone:0086 135 2661 5783

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