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Doing company are specialized in manufacturing and supply the high fructose corn syrup factory, professional in the syrup equipment installation, adjusting, etc., also guarantee a perfect after-sale service. If you plan to start a high fructose corn syrup production business, you can contact us from Whatsapp: +8613526615783 or e-mail: sales@syrupmachine.com / Tel 0086 371 56771822.
By the way, you also can get an online service to talk with us.
Next is our high fructose corn syrup production process introduction:- Mixing slurry:
Put the corn starch and water into the mixing tank, then put in enzyme, keep on particular standard temperature, waiting for some time , then transport to next work section.
- Injector liquefaction:
The mixed corn powder/ rice pwoder milk is sent to buffer tank then liquefied by jet cooker with the aid of enzyme at high temperature in regular time .
- Filter press deproteinization:
Because of inside of the corn/ rice slurry have too much protein, so the slurry need pumping into the press filter, after press the slurry, the syrup will flow into the slot, the protein will stay inside the filter machine. So this section aimed to remove the protein in the high fructose corn syrup production process.
- Saccharification:
The liquefied material is sent to enzyme saccharification tank for reaction.Maintain at specific temperature for some time , the syrup will transfer to glucose syrup with the required DE value. This saccharification section performance directly influenced the flavor of the final syrup products in the high fructose corn syrup production process.
- Decolorization:
After LAB testing, all the glucose syrup pumping into the decoloration tanks, at uniform temperature, put in the activated carbon mixing with the glucose syrup, usually have to make twice to get pure glucose syrup.
- Filter press decarburization:
The glucose syrup with activated carbon will be pumped into the press filter, after press the clean glucose syrup will flow into the buffer tank, the activated carbon will stay inside the filter.
- Ion exchange:
The clean glucose syrup pumping into the ion exchange columns, inside the column resin will attract all the cation and anion and other small electron, then will get very pure glucose syrup for people eating. This equipment always is used for high quality product. Ion exchange system is one of the important section in the high fructose corn syrup factory, after this process section, we can get high purity glucose syrup.
- Evaporation:
The pure and clean glucose syrup have very low density, the triple effect evaporator can evaporate frucotse inside water to outside increase density at very short time. Then pump the glucose syrup into the single-concentrate of evaporator continue evaporate water for concentrating to reach the required DS as final product.
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